Hytrol Catalog

CATALOG | 08312018 RBE24EZ The model RBE24EZ Accumulating conveyor uses a series of 24VDC motors to drive full width belt over roller zones. Quiet operation, zero pressure accumulation and reduced belt friction are some of the advantages. Section Length Between Rail Width 9” 11” 13” 15” 17" 19" 21" 23" 25" 27" 31" 33" 37" 39" Belt Width 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 30" 32" 36" 38" Overall Frame Width 13-1/4" 15-1/4" 17-1/4" 19-1/4" 21-1/4" 23-1/4" 25-1/4" 27-1/4" 29-1/4" 31-1/4" 35-1/4" 37-1/4" 41-1/4" 43-1/4" 10'-0" Weights (lbs.) 343 358 373 388 398 413 428 438 453 468 493 508 533 548 Per Foot Weights (lbs.) 22 24 25 27 28 29 31 32 33 35 37 39 41 43 Note : Bed Sections available in the following multiples: 18’’Zones-3’, 4’-6'’, 6’, 7’-6’’, 9’, 24”Zones–2’, 4’, 6’, 8’& 10’, 30”Zones–2 1/2’, 5’, 7 1/2’& 10’, 36’’Zones-3’, 6’, 9’ Conveyor shown with optional floor supports 24 VDC Roller Belt Conveyor (Zero Pressure Accumulating Type) • EZLogic ® Accumulation System • All-Electric Operation • Adjustable MS-Type Floor Supports Available • Direct Drive Roller • Pop-Out Roller HOW IT WORKS The conveyor is divided into accumulation zones. Each zone is powered by a 24 VDC Motor. The motor may be turned off to cause product in that zone to stop. Hytrol’s EZLogic ® Zone Controllers sense product presence and control the accumulation and release of product from the zones. POP-OUT ROLLER ASSEMBLY LOCATED AT DISCHARGE END INFEED/INTERMEDIATE SECTION LENGTH DISCHARGE SECTION LENGTH OVERALL LENGTH 8 1/2 IOP UNIT POWER SUPPLY E24 MOTOR EZLOGIC ZONE CONTROLLER MOTOR CONTROL CARD OPTIONAL "MS" SUPPORT SHOWN BELT TREAD ROLLER BELT TRACKING ASSEMBLY Section A-A OAW 2 3/4 1 1/2 BR 8 1/2 REFLECTOR EZLOGIC ZONE CONTROLLER A A 24 TM e STANDARD MOTOR WITH CARD (033.0905) NUMBER OF DRIVES AMPS VOLTAGE EB-000003 1-6 20 115VAC EB-000004 1-12 40 115VAC EB-000005 1-6 20 460VAC EB-000006 1-12 40 460VAC EB-000007 1 5 115VAC EB-000007 1 5 460VAC HIGH PERFORMANCE MOTOR WITH CARD (033.0905) NUMBER OF DRIVES AMPS VOLTAGE EB-000003 1-5 20 115VAC EB-000004 1-10 40 115VAC EB-000005 1-5 20 460VAC EB-000006 1-10 40 460VAC EB-000007 1 5 115VAC EB-000007 1 5 460VAC POWER SUPPLY CHART U.S. Patent Numbers 5,862,907 • 7,243,781 7,591,366 • 7,905,345 6,860,381 •9,714,142 Other Patents Pending. CATALOG | 08312018 RBE24EZ BED —Roller bed with 1.9 in. dia. roller x 16 ga. galvanized rollers spaced every 3 in. Mounted in 8 1/2 in x 12 ga. powder painted formed steel channel frame bolted together with splice plates. DRIVE ROLLER –1.9 in Dia. Fully Lagged with flat face. BELT –PVC, Endless splice. MOTOR —24 VDC, 100W motor. One in each zone of conveyor mounted on outside coupled directly to a lagged drive roller. MOTOR CONTROL CARD –Used with each 24VDC Motor utilizing the 3A setting mounted on outside frame. ACCUMULATION ZONES —18 in., 24 in., 30 in., and 36 in. zones available. SET LOW CHANNEL – Added additional flanges to make the installation and removal of the optional cover simple. EZLogic ® ZONE CONTROLLER – Located in each zone. (Retro-reflective). NEMA 1, 2, IP 62. UL Approved. POWER SUPPLY (FOR MOTORS) —40 amp DC power supply, 24 volt fixed output. Maximum of 12 zones per power supply. 120 vac, 4.56 amp input. Mounted near center of conveyor. IOP —Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones with maximum of 25 on either side of IOP. Requires 120VAC or 230VAC single phase input. CONVEYING SPEED —See below for speed chart. CAPACITY —Maximum load 37 lbs. per foot, 75 lbs. per zone at 65 FPM. FLOOR SUPPORTS –Now supplied as optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS –MS Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MS-6 support. MOTOR AND CONTROL CARD —Provides speed range of 40-190 FPM. 125 Volt motor at 4A setting on standard card. POWER SUPPLY (FOR MOTORS) —20 amp power supply available. 6 zones maximum. 120 volt @ 4.56 amps. POWER SUPPLY (FOR MOTORS) —460 volt, 3 phase – 20 and 40 amp available. POLY-TIER SUPPORTS —36 in. to 120 in. support heights in 6 in. increments. Knee braces required. CEILING HANGERS —5/8 in. dia. x 8 ft. long unplated steel rods fully threaded. Other lengths and galvanized rods available. EZLogic ® – See EZLogic ® Components Page. BRAKE MOTORS —100W motor with 24VDC brake. Provide 24VDC to release brake. Connects to standard card. EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Selectable Modes of Operation Singulation Mode – Product separates while traveling down the conveyor and when it is released from the conveyor - creating a zone-length gap between products. Enhanced Slug Mode w/ Jam Protection – Product does not separate when traveling down the onveyor or when it is released from the conveyor. This allows higher product throughput at any given conveyor speed. Product will not separate on the conveyor even when accumulation has been activated at the discharge end. Cascaded Slug Release – Rather than releasing all zones simultaneously, this function introduces a momentary delay in the release of each zone, from discharge upstream. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. • STANDARD SPECIFICATIONS SPEED CHART Switches 100W24 125W24 SW2-1 SW-2 SW-3 SW-4 033.0905 Standard Card 033.0905 Standard Card RPM FPM RPM FPM OFF OFF OFF OFF 280 161 350 201 ON OFF OFF OFF 265 152 331 190 OFF ON OFF OFF 250 144 312 179 ON ON OFF OFF 235 135 293 168 OFF OFF ON OFF 220 126 274 157 ON OFF ON OFF 205 118 255 147 OFF ON ON OFF 190 109 236 136 ON ON ON OFF 175 101 217 125 OFF OFF OFF ON 160 92 198 114 ON OFF OFF ON 145 83 179 103 OFF ON OFF ON 130 75 160 92 ON ON OFF ON 115 66 141 81 OFF OFF ON ON 100 57 122 70 ON OFF ON ON 85 49 103 59 OFF ON ON ON 70 40 84 48 ON ON ON ON 55 32 65 37

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