Hytrol Catalog

CATALOG | 12202019 PROSORT 1422 & 1432 • STANDARD SPECIFICATIONS INTERMEDIATE BED —20 1/16in. deep x 1 1/2 in flange 10 ga. formed steel channel frame, powder painted with a bolted on aluminum chain support extrusion for a total height of 21 in. TAIL BED —21 in. deep x 1 1/2 in channel 7 ga. formed steel channel flange, powder painted. DRIVE —38 in. deep x 4 ga. formed steel channel frame, powder painted. CARRYING CHAIN —Dual strands of No. 100 pre-lubricated o-ring roller chain with precision bearings and extended pins. CHAIN LUBRICATOR —Installed at infeed end to lubricate carrying chains. Gravity feed with 24 volt DC on/ off switch. Flow control valves to control the amount of oil allowed to flow to each of the brush applicators. FLIGHTS —Anodized aluminum slat supported at each end by bushings and extended chain pins on 5 in. centers. DIVERT SHOES —Low friction molded breakaway shoe with high friction pusher face. Steel guide pin for switching and ball bearing cam follower for diverting. Located on 5 in. centers. SWITCH ASSEMBLY —Pneumatic or Electric operated high speed switch assembly mounted with rubber isolators for quietness. Easily removable for maintenance. AIR REQUIREMENTS —Free air consumption at 60 psi equals .0033 cu. ft. per divert only for pneumatic. AIR VALVE —High speed 24 volt DC single solenoid 4-way air valve at each divert station only for pneumatic. AIR FILTER, REGULATOR —Supplied for main air supply line with 1/2 in. NPT ports. Required working pressure of 60 psi only for pneumatic. AIR PRESSURE SWITCH —Install in main air line near the last divert switch. Used to detect low air pressure and turn off drive only for pneumatic. SMART PROXIMITY SWITCHES —24 volt DC inductive proximity switch. One at each divert. Requires maintained electrical signal for duration of each divert. SAFETY SWITCHES —Switches located at infeed and discharge ends to detect stray divert shoes or internal jams. Additional switch supplied at 30 ft. intervals. Interrupts power to drive motor when these conditions are detected. DRIVE —Shaft mounted gearmotor. Mounted at discharge end on the opposite side from the diverts. 230/460V-3Ph. 60Hz. VARIABLE SPEED CONTROLLER —Provides smooth acceleration of drive motor and speed variations if necessary. CONVEYING SPEED —Determined by application requirements. Up to 600 FPM on ProSort 1422. Up to 350 FPM on ProSort 1432. PACKAGE SIZE —Minimum 9 in. long x 4 in. wide. CAPACITY —Maximum load 50 lbs. per ft. Maximum product weight is 100 lbs. INDUCTION CONVEYOR —Belt conveyor slave driven from sorter at same speed as sorter. FLOOR SUPPORTS —Not supplied as standard. See optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS —Adjustable MHS type w/ knee braces. Holes in feet for lagging to floor. Specify elevation. Vibration pads between channel and supports. GUARD RAIL —Solid side guards on switch side only. FLIGHT TUBES —1 in. dia. plated tubing supported at each end by bushings and extended chain pins on 2 in. centers. PROSORT LOGIX CONTROL PACKAGE — Provides complete controls for proper sorter operation. Consult factory for details. • STANDARD SPECIFICATIONS - INDUCTION CONVEYOR BELT —Black, high-grip, longitudinal groove with high speed lacing, belt width is 6 in. less than overall width. BED —12 ga. Galvanized slider pan mounted in 6 1/2 in x 12 ga. Painted formed steel channel frame. INDUCT DRIVE —Slave driven at same speed as sorter via timing belt and is incorporated in the sorter tail assembly. Access holes designed into side plate for ease of pulley removal. DRIVE PULLEY —8 1/4 in. dia. with 1 11/16 in. dia. shaft at bearings. TAKE-UP PULLEY —6 in. dia. with 1 3/16 in. dia. shaft at bearings-Machine crowned. TAIL PULLEY —2 in. dia. at start of induct and 3 in. dia. at transition onto slats – Machine crowned and easily removeable. TAKE-UP —Take-ups in drive provide 16 in. of belt take-up. BEARINGS —Sealed, pre-lubricated, self-aligning, ball bearings on drive. FLOOR SUPPORTS —Not supplied as standard. See optional equipment. Sorter Conveying SurfaceWidth Sorter Between Rail Width "BR" Sorter Overall Width "OAW" Induction BedWidth "OAW" Spur Width "OAW" Conveyor Sections Drive (not including gearmotor) Tail (not including induction belt) Induction Takeup Divert section with 22 degree diverter (ProSort 1422) Divert section with 30 degree diverter (ProSort 1432) Intermediate with no Divert Length Wt (LBS) Length Wt (LBS) Wt (LBS) Length Wt (LBS) Length Wt (LBS) Length Wt (LBS/FT) 15" 39" 42" 18" 22" 60" 1708 36" 1112 75 86 792 69 719 6" to 120" 111 21" 45" 48" 24" 28" 1780 1165 95 101 957 80 893 120 27" 51" 54" 30" 34" 1847 1218 114 116 1135 90 1024 128 33" 57" 60" 36" 40" 1914 1272 133 131 1326 100 1164 136 39" 63" 66" 42" 46" 1984 1325 153 146 1602 111 1321 145 All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included. Weights listed in conveyor sections include chain, slats and shoes used in the section. GEARMOTORWEIGHT HP LBS 5 198 7.5 243 10 283 15 454 20 489 25 676 30 711 40 950 Gap Requirements based on package width ProSort 1422 ProSort 1432 PackageWidth Minimum Product Gap PackageWidth Minimum Product Gap Up to 13" 16" UP TO 10" 16" >13" to 26" 22" >10" TO 20" 22" >26" to 40" 26" >20" TO 30" 26" >30" TO 40" 32" NOTE : ProSort 1422 requires that the catenary section be either an intermediate or a single divert (with the spur and drive on opposite sides) ProSort 1432 requires that the catenary section be either an intermediate or a single divert (with the spur and drive on opposite sides) OR that a reverse mounted gearmotor be used.