Hytrol Catalog

CATALOG | 08312018 • Right Angle Transfer • Two-Sided Transfer • High Sort Rates • Close Transfer Locations • Flexible Sort Locations • HyPower Distributed Cabling System The Model ProSort MRT is a sorter for medium-sized items. Product is transported on multiple narrow belts. Rollers pop up between the belts to transfer items at right angles to the sorter. DWGNO CHECKEDBY HYTROL JONESBORO,ARKANSAS CONVEYORCO., INC. HYTROL DATE MODELS STANDARDTOLERANCES UNLESSOTHERWISESPECIFIED FRACTIONS ±1/64 DECIMALS ±.005 ANGLES ±1° D 123456 THISDRAWINGCONTAINSCONFIDENTIAL DESIGNSAND INFORMATIONWHICHARE THEPROPERTYOFHYTROLCONVEYOR COMPANY INC.THISDRAWINGANDTHE INFORMATIONCONTAINEDHEREINMAYNOT BEDISCLOSEDORDUPLICATED INWHOLE ORPART,UTILIZED INANYOTHERWORK,OR USEDFORMANUFACTUREOFDESIGNS WITHOUTTHEPRIORWRITTENPERMISSION OFHYTROLCONVEYORCOMPANY INC. DRAWNBY jfsmith DATE 7/8/2011 PAINTCLASS REVISION SPAREPART 11" OAW BR 19 3/4" 5/16" DISCHARGE END VIEW TION LENGTH INTERMEDIATE SECTION LENGTH INTERMEDIATE SECTION LENGTH 30" DRIVE 9 1/2" 10 1/4" 25 1/2" 26 1/4" 15" MIN 24" MIN 66" MIN FLOW DWGNO CHECKEDBY HYTROL JONESBORO,ARKANSAS CONVEYORCO., INC. HYTROL DATE MODELS STANDARDTOLERANCES UNLESSOTHERWISESPECIFIED FRACTIONS ±1/64 DECIMALS ±.005 ANGLES ±1° D 123456 THISDRAWINGCONTAINSCONFIDENTIAL DESIGNSAND INFORMATIONWHICHARE THEPROPERTYOFHYTROLCONVEYOR COMPANY INC.THISDRAWINGANDTHE INFORMATIONCONTAINEDHEREINMAYNOT BEDISCLOSEDORDUPLICATED INWHOLE ORPART,UTILIZED INANYOTHERWORK,OR USEDFORMANUFACTUREOFDESIGNS WITHOUTTHEPRIORWRITTENPERMISSION OFHYTROLCONVEYORCOMPANY INC. DRAWNBY jfsmith DATE 7/8/2011 PAINTCLASS REVISION SPAREPART 11" OAW BR 19 3/4" 5/16" DISCHARGE END VIEW TAIL SECTION LENGTH INTERMEDIATE SECTION LENGTH INTERMEDIATE SECTION LENGTH 30" DRIVE 9 1/2" 10 1/4" 25 1/2" 26 1/4" 6 1/2" 7 3/8" 15 1/8" 24” MIN or 2 times the product length 15" MIN 24" MIN 66" MIN FLOW DWGNO CHECKEDBY HYTROL JONESBORO,ARKANSAS CONVEYORCO., INC. HYTROL DATE MODELS STANDARDTOLERANCES UNLESSOTHERWISESPECIFIED FRACTIONS ±1/64 DECIMALS ±.005 ANGLES ±1° D 123456 THISDRAWINGCONTAINSCONFIDENTIAL DESIGNSAND INFORMATIONWHICHARE THEPROPERTYOFHYTROLCONVEYOR COMPANY INC.THISDRAWINGANDTHE INFORMATIONCONTAINEDHEREINMAYNOT BEDISCLOSEDORDUPLICATED INWHOLE ORPART,UTILIZED INANYOTHERWORK,OR USEDFORMANUFACTUREOFDESIGNS WITHOUTTHEPRIORWRITTENPERMISSION OFHYTROLCONVEYORCOMPANY INC. DRAWNBY jfsmith DATE 7/8/2011 PAINTCLASS REVISION SPAREPART 11" OAW BR 19 3/4" 5/16" DISCHARGE END VIEW TH INTERMEDIATE SECTION LENGTH INTERMEDIATE SECTION LENGTH 30" DRIVE 9 1/2" 10 1/4" 25 1/2" 26 1/4" 15" MIN 24" MIN 66" MIN FLOW PROSORT MRT 90 90° Medium Roller Transfer Conveyor Between Rail “BR” Overall Width “OAW” Number of Belts 15” 18” 4 18” 21” 5 21” 24” 6 24” 27” 7 27” 30” 8 Tail and Intermediate Section Length 24” 27” 30” 33” 36” 39” 42” 45” 48” 51” 54” 57” 60” 66” 72” 78” 84” 90” 96” 102” 108” 114” 120” Conveyor shown with optional floor supports Conveyor Weights Overall Width "OAW" DriveWeight (Lbs.) Roller Transfer Weight (Lbs.) Conveyor Weight Lbs. Per Foot 18" 185 102 13.6 21" 195 114 14.9 24" 205 126 16.1 27" 215 138 17.3 30" 225 150 18.5 Total Weight = DriveWeight + Roller Transfer Weight + (Conveyor Weight Per Foot x OAL) P S t r or o SortationSystems CATALOG | 08312018 Dual Output Disconnect Panel (must be located at the center of conveyor) VFD Motor Single Output Disconnect Panel T - connector HyPower extension cable connected to next zone. VFD Transfer Motor Transfer Motor T-connector HyPower extension cable connected to next zone. PROSORT MRT 90 BELT - Endless ARAMIDE Power Transmission Belt TF-102T BED - UHMW wear strip spaced every 3 in., Mounted in 6 1/2 in. x 1 1/2 in. x 12 ga. powder painted formed steel channel frame bolted together with butt coupling. END DRIVE PULLEY - 8 in. dia. with 1 3/16 in. dia. shaft at bearings, fully lagged with driven pop- our roller. SNUB PULLEY - 4 in. dia. pulley with 1 in. dia. shaft at bearings. Drilled and tapped both ends for encoder. INFEED IDLER PULLEY - 4 in. dia. x 1 1/2 in. wide crowned sheave with precision bearings. PNEUMATIC TAKE-UP - Take-up provides 14 in. of individual belt take-up. 25 PSI max on filter regulator. Need one pneumatic take-up for every 75 ft. of conveyor length. AIR FILTER, REGULATOR - Supplied for main air line. RETURN ROLLERS - 1.9”dia. galvanized tube with ABEC bearings. With cardboard tube inserts. BEARINGS - Sealed, pre-lubricated, self-aligning ball bearings with eccentric lock collars. Pre- lubricated ball bearings in return rollers. DRIVE - Shaft mounted gearmotor 3 HP- 230/460/575V –3 ph.- 60 hz. energy efficient, with an AC variable frequency controller. BELT SPEED - Determined by application requirements including rate required, package size, and weight. TRACKING ENCODER - Provided on snub pulley in drive section. Contact factory for encoder specification. CAPACITY - Maximum unit package weight 75 lbs. Maximum distributed load determined by number of belts under product. (See chart.) 150 ft. maximum length. NOT TO EXCEED capacity in chart. FLOOR SUPPORTS –Supplied as optional equipment. FLOOR SUPPORTS - MS Type floor supports are available with a wide range of adjustment. Specify top of belt elevation. One support required at every bed joint and ends of conveyor. Holes are in feet for lagging to floor. Knee braces supplied with MS-7 supports and above. GUARD RAILS - Continuous adjustable channel, fixed channel or type A & B angle. NOTE: If product comes in contact with guard rails, products may not transfer. POLY-TIER SUPPORTS – 36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied. MOTORS - Single phase, and other characteristics are available. For conveyor unit only. PROLOGIX CONTROL PACKAGE - Provides complete controls for proper sorter operation. Contact factory for details. PLUG-N-GO WIRING - Available with ProLogix Control Package. • OPTIONAL EQUIPMENT Maximum Live Conveyor Load Overall Width “OAW” Number of Belts Maximum Conveyor Load (Lbs.) 18” 4 1200 21” 5 1500 24” 6 1800 27” 7 2100 30” 8 2400 Close-up of Pop-Up Roller Transfer • STANDARD SPECIFICATIONS - CONVEYOR • STANDARD SPECIFICATIONS - 90° MEDIUM ROLLER TRANSFER CAPACITY - Maximum unit package weight of 75 lbs. PACKAGE SIZE - minimum of 8 in. long x 6 in. wide – maximum length of 28 in. TRANSFER MECHANISM - Series of 1 1/2 in. dia. x 17 in. long drive rollers with 3/32 in. lagging. Driven by 1 in. wide flexproof endless polyester belt. AIR CYLINDER - 100 mm bore x 20 mm stroke guided table cylinder. AIR REQUIREMENTS - Working pressure 60 P.S.I. Free air consumption at 60 P.S.I., .0556 cu. ft. per cycle. AIR VALVE – 24-volt DC single solenoid 4 –way air valve. MOTOR - 1/2 HP - 230/460 V–3 PH- 60 HZ Flange Mount Gearmotor. AC DRIVE –1/2 HP – AC variable frequency controller. HYPOWER DISTRIBUTED CABLING SYSTEM - Supplies distributed power to transfer motors. (See diagram.) Electrical Code: All motor controls and wiring shall conform to the National Electrical Code (Article 670 or other applicable articles) as published by the National Fire Protection Association and as approved by the American Standards Institute, Inc. Subject to local code and local customer acceptance. DISCONNECT PANEL 230V 460V 3 Ph. 60 Hz 3 Ph. 60 Hz SINGLE OUTPUT 1-3 TRANSFERS 1-6 TRANSFERS DUAL OUTPUT 4-6 TRANSFERS 7-12 TRANSFERS NOTE: Sorters over 50 ft. long require a dual output disconnect panel.

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