Hytrol Catalog

CATALOG | 08312018 CATALOG | 08312018 PROSORT 422 & 432 ELITE High Speed Sortation Conveyor The ProSort 422 is designed to sort products at a 22 degree angle where higher speeds are required and close divert centers are not so critical. The ProSort 432 is designed to sort products at a 30 degree angle where close divert centers are required. Products are transported on anodized aluminum slats where at a predetermined location, divert shoes move diagonally across the conveyor to push the product onto a take-away line. The ProSort 400 family of sorters are designed for high speed applications where product diverting needs to be both positive and gentle. • 5Widths Available • Dual, Right or Left Hand Diverts Available • High Sort Rates • Anodized Aluminum Slats • Adjustable MHS-Type Floor Supports Available Conveyor shown with optional floor supports P S t r or o SortationSystems PROSORT 422 & 432 ELITE INTERMEDIATE & TAIL BED —21 in. deep x 1 1/2 x 7/8 in flange 10 ga. formed steel channel frame, powder painted. DRIVE/CATENARY BED —38 in. deep x 4 ga. formed steel channel frame, powder painted. CARRYING CHAIN —Dual strands of No. 100 pre-lubricated o-ring roller chain with precision bearings and extended pins. CHAIN LUBRICATOR —Installed at infeed end to lubricate carrying chains. Gravity feed with 24 volt DC on/off switch. Flow control valves to control the amount of oil allowed to flow to each of the brush applicators. FLIGHTS —Anodized aluminum slat supported at each end by bushings and extended chain pins on 5 in. centers. DIVERT SHOES —Low friction molded shoe with high friction pusher faces. Steel guide pin for switching and ball bearing cam follower for diverting. Located on 5 in. centers. SWITCH ASSEMBLY —Pneumatic or Electric operated high speed switch assembly mounted with rubber isolators for quietness and easily removable for maintenance. AIR REQUIREMENTS —Free air consumption at 60 psi equals .0033 cu. ft. per divert only for pneumatic. AIR VALVE —High speed 24 volt DC single solenoid 4-way air valve at each divert station only for pneumatic. AIR FILTER, REGULATOR —Supplied for main air supply line with 1/2 in. NPT ports. Required working pressure of 60 psi only for pneumatic. AIR PRESSURE SWITCH —Install in main air line near the last divert switch. Used to detect low air pressure and turn off drive only for pneumatic. SMART PROXIMITY SWITCHES —24 volt DC inductive proximity switch. One at each divert. Requires maintained electrical signal for duration of each divert. SAFETY SWITCHES —Switches located at infeed and discharge ends to detect stray divert shoes or internal jams. Additional switch supplied at 30 ft. intervals. Interrupts power to drive motor when these conditions are detected. DRIVE —Shaft mounted gearmotor. Mounted at discharge end on the opposite side from the diverts. 230/460V-3Ph. 60Hz. VARIABLE SPEED CONTROLLER —Provides smooth acceleration of drive motor and speed variations if necessary. CONVEYING SPEED —Up to 600 FPM on ProSort 422. Up to 350 FPM on ProSort 432. PACKAGE SIZE —Minimum 9 in. long x 4 in. wide. CAPACITY —Maximum load 50 lbs. per ft. Maximum product weight is 100 lbs. INDUCTION CONVEYOR —Belt conveyor slave driven from sorter at same speed as sorter. FLOOR SUPPORTS —Not supplied as standard. See optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS —Adjustable MHS type w/ knee braces. Holes in feet for lagging to floor. Specify elevation. Vibration pads between channel and supports. FLIGHT TUBES —1 in. dia. plated tubing supported at each end by bushings and extended chain pins on 2 in. centers. PROSORT LOGIX CONTROL PACKAGE —Provides complete controls for proper sorter operation. Consult factory for details. • STANDARD SPECIFICATIONS • STANDARD SPECIFICATIONS - INDUCTION CONVEYOR BELT —Black, high-grip, longitudinal groove with high speed lacing, belt width is 6 in. less than overall width. BED —12 ga. Galvanized slider pan mounted in 6 1/2 in x 12 ga. Painted formed steel channel frame. DRIVE —Slave driven at same speed as sorter via timing belt and bolted directly to infeed of sorter. Access holes designed into side plate for ease of pulley removal. DRIVE PULLEY —8 in. dia. with 1 11/16 in. dia. shaft at bearings. TAKE-UP PULLEY —6 in. dia. with 1 7/16 in. dia. shaft at bearings-Machine crowned. TAIL PULLEY —2 ¼ in dia.-Machine crowned and easily removable. TAKE-UP —Take-ups in drive provide 16 in. of belt take-up. BEARINGS —Sealed, pre-lubricated, self-aligning, ball bearings on drive. FLOOR SUPPORTS —Not supplied as standard. See optional equipment. Sorter Conveying SurfaceWidth Sorter Between Rail Width“BR” Sorter Overall Width “OAW” Induction BedWidth “OAW” Spur Width “OAW” CONVEYOR SECTION Drive (not including gearmotor) Tail (not including induction belt) Divert section with 22 degree diverter ProSort 422 Divert section with 30 degree diverter ProSort 432 Intermediate with no Diverter Length Wt. (LBS) Length Wt. (LBS) Length Wt. (LBS) Length Wt. (LBS) Length Wt. (LBS) 15" 39" 42" 18" 24" 54" 1359 36" 571 90" 951 72" 684 9" to 120" on 3" increments 113 21" 45" 48" 24" 30" 1430 611 105" 1124 83" 818 119 27" 51" 54" 30" 36" 1501 651 120" 1315 93" 962 125 33" 57" 60" 36" 42" 1572 691 135" 1518 103" 1116 131 39" 63" 66" 42" 48" 1644 731 150" 1735 114" 1288 137 All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included. GEARMOTORWEIGHT HP LBS 5 181 7.5 209 10 254 15 287 20 584 25 695 30 728 40 849 *Note: Spur location is measure beyond the end of the section on both the 22 degree and the 30 degree diverts. NOTE : ProSort 422 requires that the catenary section be either an intermediate or a single divert (with the spur and drive on opposite sides) ProSort 432 requires that the catenary section be either an intermediate or a single divert (with the spur and drive on opposite sides) OR that a reverse mounted gearmotor be used. 22° 2” to 3” 4 1/2”* 5/8”* 30° VIEW “A-A” - 22° DIVERT (ProSort 422) VIEW “A-A” - 30° DIVERT (ProSort 432) CONVEYING SURFACE FLOW INDUCTION CONVEYOR CHAIN MINIMUM DISTANCE SAME AS MINIUM LENGTH OF DIVERT SECTION NOTE: SPUR WIDTH IS 6” WIDER THAN INDUCTION CONVEYOR 22° OR 30° (30° SHOWN) 6-9/16” OAW BR SHAFT MOUNTED GEARMOTOR DIVERT SHOES ALUMINUM SLATS “A-A” 6-1/2” 12” INDUCTION BED WIDTH 12” 24” TO 120” INDUCTION LENGTH 48” 6” TAKE-UP PULLEY 8” DIA DRIVE PULLEY 6-7/8” 21-3/8” 2-1/8” DIA SNUB ROLLER OPTIONAL MHS SUPPORTS SHOWN 2-1/2” DIA SNUB ROLLER 7/16” 38” CATENARY 94-1/2” SWITCH ASSEMBLY 21” FLOW 54” DRIVE DIVERT SECTION LENGTH DIVERT SECTION LENGTH SORTER LENGTH 2-1/4” DIA TAIL ROLLER 36” TAIL TIMING BELT SLAVE CONNECTION 2” to 3”