Hytrol Catalog

CATALOG | 08312018 DCEZ-62 Drag Chain Conveyor The Model DCEZ-62 is a two strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage. • 2 Strand Design • EZLogic ® Accumulation System (Diffuse) • 11Widths • Modular Assembly • Adjustable DCS and DCDS-Type Floor Supports Available HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which two strands of #60 single pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft. Hytrol’s EZLogic ® Zone Controllers sense product presence and control the accumulation and release of product from the zones. To accumulate products accumulation lift pads are activated which lift the product off of chain strands. VIEW X-X ZONE LENGTH INTERMEDIATE 60" DRIVE ZONE 12" 12" 18" MIN. EZLOGIC® DIFFUSE ZONE CONTROLLER EZLOGIC® DIFFUSE ZONE CONTROLLER IOP FILL PLATE ACCUMULATION LIFT PAD “X” “X” FILTER REGULATOR 12" MIN. 1" #60 SINGLE PITCH CHAIN FILTER REGULATOR CENTER DRIVE SECTION IOP ~ ~ OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN OVERALL LENGTH“A” FRAMEWIDTH 19 7/8” 22 7/8” 25 7/8” 28 7/8” 31 7/8” 34 7/8” 37 7/8” 40 7/8” 43 7/8” 46 7/8” 49 7/8” STRAND CENTERS 18” 21” 24” 27” 30” 33” 36” 39” 42” 45” 48” 12’ 17’ WEIGHTS (Lbs.) weights based on 60”Inter. Frame Lengths 615 797 641 832 667 868 694 905 720 941 748 979 774 1014 801 1051 827 1087 851 1121 880 1160 22’ 27’ 979 1161 1023 1214 1069 1270 1116 1327 1162 1383 1210 1441 1254 1494 1301 1551 1347 1607 1391 1661 1440 1720 32’ 37’ 1343 1525 1405 1596 1471 1672 1538 1749 1604 1825 1672 1903 1734 1974 1801 2051 1867 2127 1931 2201 2000 2280 42’ 47’ 1707 1889 1787 1978 1873 2074 1960 2171 2046 2267 2134 2365 2214 2454 2301 2551 2387 2647 2471 2741 2560 2840 52’ 62’ 2071 2435 2169 2551 2275 2677 2382 2804 2488 2930 2596 3058 2694 3174 2801 3301 2907 3427 3011 3551 3120 3680 72’ 82’ 2799 3163 2933 3315 3079 3481 3226 3648 3372 3814 3520 3982 3654 4134 3801 4301 3947 4467 4091 4631 4240 4800 92’ 102’ 3527 3891 3697 4079 3883 4285 4070 4492 4256 4698 4444 4906 4614 5099 4801 5301 4987 5507 5171 5711 5360 5920 60" DRIVE ZONE 12" 18" MIN. EZLOGIC® DIFFUSE ZONE ONTROLLER IOP “X” FILTER REGULATOR 12" MIN. 1" #60 SINGLE PITCH CHAIN FILTER REGULATOR CENTER DRIVE SECTION IOP ~ ~ OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN IMPORTANT NOTE: Do not operate DCEZ in sleep or slug mode. U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 Other Patents Pending. CATALOG | 08312018 DCEZ-62 CHAIN –#60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene. FRAME – 6 in. x 7 ga. powder painted formed steel angle with 1 1/2 in. x 3/16 wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #60 with 1 3/8in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic ® ZONE CONTROLLER –Located in each zone (Diffuse). NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –36 in., 42 in., 48 in., 54 in., 60 in., and 66 in. long intermediate sections with EZLogic ® Accumulation (Diffuse). Contact factory for other lengths. (Drive Section minimum 60 in. long.) IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input. AIR REQUIREMENTS – Recommended working pressure 60 P.S.I. Free air consumption at 75 P.S.I. - .50 cu. ft. per actuation for 18”& 21”strand centers - 1.0 cu. ft. per actuation for 24 - 28 strand centers. FILTER, REGULATOR –Supplied for main air supply line (1/2 in. NPT port). Includes pressure sensor. MOTOR –1 1/2 HP – 230/460V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. CONVEYING SPEED –35 FPM. CAPACITY –12,000 lbs. maximum at 30 FPM (1 1/2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCDSandDCSTypefloorsupportsareavailablewithawiderangeofadjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. CLOSED TAIL –Overall length will be affected. MOTORS –Energy efficient, 1 1/2 HP maximum. CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). ELECTRICAL MOTOR CONTROLS –Non-reversing magnetic starter – push-button stations. EZLogic ® – See EZLogic ® Components Page. EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo- electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area. LOAD CAPACITY CHART (Accumulated or Live)* @ 30 FPM HP TOTAL LOAD (Lbs.) UP TO 50’ UP TO 102’ 1 1/2 12,000 10,000 *Load capacities in accumulation mode are calculated assuming no more than half of the load will be moving at any time. • STANDARD SPECIFICATIONS

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