Hytrol Catalog

CATALOG | 08312018 5 3/4” 3/8” 7 1/2” 9-1/16” 2-5/8” 7-3/4” 9-13/16” 5-3/4” 3/8” 7-1/2” 9-1/16” 18-1/2” 7-3/4” 10-1/8” OVERALL LENGTH #60 CHAIN ACCUMULATION CHANNEL #60 CHAIN ACCUMULATION CHANNEL VIEW X-X (SINGLE OUTPUT DISCONNECT PANEL) VIEW X-X (DUAL OUTPUT DISCONNECT PANEL) DISCONNECT PANEL (SINGLE OUTPUT SHOWN) EZDrive™ ZONE STARTER BOX "X" "X" FLOW OPTIONAL HSF SUPPORTS SHOWN OVERALL FRAME WIDTH BETWEEN RAIL WIDTH CONVEYING SURFACE OVERALL FRAME WIDTH BETWEEN RAIL WIDTH CONVEYING SURFACE 60" ZONE LENGTH EZLOGIC® DIFFUSE CONTROLLER (OPTIONAL) REFLECTOR EZLOGIC® RETRO-REFLECTIVE ZONE CONTROLLER EZLOGIC® DIFFUSE ZONE CONTROLLER (OPTIONAL) REFLECTOR EZLOGIC® RETRO-REFLECTIVE ZONE CONTROLLER 36-CREZD Heavy Duty Accumulating Conveyor Zero Pressure Accumulating Type) The Model 36-CREZD is a heavy duty chain driven live roller conveyor designed for zero pressure accumulation of products. This conveyor is designed to handle heavily loaded containers, racks, or pallets. Products may be accumulated in zones and released upon request. • EZDrive TM System (Individual zone drive) • EZLogic ® Accumulation System • Chain Driven Rollers • Shaft Mounted Drives • HSF-Type Floor Supports Available Conveyor shown with optional floor supports 5 3/4” 3/8” 7 1/2” 9-1/16” 12-5/8” 7-3/4” 9-13/16” 5-3/4” 3/8” 7-1/2” 9-1/16” 18-1/2” 7-3/4” 10-1/8” OVERALL LENGTH #60 CHAIN ACCUMULATION CHANNEL #60 CHAIN ACCUMULATION CHANNEL VIEW X-X (SINGLE OUTPUT DISCONNECT PANEL) VIEW X-X (DUAL OUTPUT DISCONNECT PANEL) DISCONNECT PANEL (SINGLE OUTPUT SHOWN) EZDrive™ ZONE STARTER BOX "X" "X" FLOW OPTIONAL HSF SUPPORTS SHOWN OVERALL FRAME WIDTH BETWEEN RAIL WIDTH CONVEYING SURFACE OVERALL FRAME WIDTH BETWEEN RAIL WIDTH CONVEYING SURFACE 60" ZONE LENGTH EZLOGIC® DIFFUSE CONTROLLER (OPTIONAL) REFLECTOR EZLOGIC® RETRO-REFLECTIVE ZONE CONTROLLER EZLOGIC® DIFFUSE ZONE CONTROLLER (OPTIONAL) REFLECTOR EZLOGIC® RETRO-REFLECTIVE ZONE CONTROLLER VIEW X-X DISCONNECT PANEL HOW IT WORKS The conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic ® Zone Controllers, which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives. Conveying Surface 27 3/4" 31 3/4" 35 3/4" 39 3/4" 43 3/4" 47 3/4" 51 3/4" 55 3/4" 59 3/4" 63 3/4" Between Rail Width 31" 35" 39" 43" 47" 51" 55" 59" 63" 67" Overall FrameWidth 34 1/4" 38 1/4" 42 1/4" 46 1/4" 50 1/4" 54 1/4" 58 1/4" 62 1/4" 66 1/4" 70 1/4" Weight Per Foot 6" Centers 115 123 131 139 147 155 163 171 179 187 Total Weight = (Number of Zones x 35) + (OAL xWeight per Foot) All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included. U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 • 6,860,381 Other Patents Pending. CATALOG | 08312018 SINGLE OUTPUT DISCONNECT PANEL DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR) ZONE GEARMOTOR ZONE GEARMOTOR INFEED EYE EZLOGIC® ZONE CONTROLLER INFEED EYE EZLOGIC® ZONE CONTROLLER EZDRIVE™ ZONE STARTER BOX EZDRIVE™ ZONE STARTER BOX IOP IOP 36-CREZD BED –Roller bed with 3 1/2 in. dia. x .300 wall unplated rollers spaced every 6 in. Tread rollers mounted in 5 3/4 in. x 4 ga. channel on side opposite chain guard and 7 3/4 in. x 4 ga. channel on chain guard side. Bolted together with butt couplings. DRIVE CHAIN –No. 60 roller-to-roller. CHAIN GUARD –Formed steel guards totally enclose drive chains. BEARINGS –Sealed, pre-lubricated ball bearings. EZDrive TM System –Shaft mounted gearmotor located near center of each zone. 3/4 HP - 3 PH 60 Hz. Totally enclosed fan cooled. 230 or 460 V (specify voltage). Includes EZDrive TM Disconnect Panel. Power is distributed zone to zone through pluggable cordsets. Power is connected from the starter box to the motor via“SO”type cord. Please contact factory if local code requires other than the standard power distribution techniques described. ACCUMULATION ZONE LENGTHS –60 in., 72 in., 84 in., 96 in., 108 in., 120 in. Frame lengths will change with zone lengths. EZLOGIC ® ZONE CONTROLLER –Located in each zone (Retro-Reflective). NEMA 1, 2, IP 62. UL Approved. IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Should be located near disconnect panel. See chart for maximum quantity of zones. Requires 120VAC or 230VAC single phase input. CONVEYING SPEED –Constant 26.5 FPM. CAPACITY –Maximum load per linear foot of conveyor 2000 lbs. Maximum unit load 5000 lbs per zone. Zones longer than 6 ft. may require an additional floor support depending on product load. FLOOR SUPPORTS –Now supplied as optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS –HSF Type floor supports are available for a wide range of elevations. Specify top of roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Includes knee braces HSF-11 and above. CONVEYING SPEED –Other constant and variable speeds available, contact factory. EZDrive ® System : • Variable Frequency Drive for adjusting conveying speed or adjusting acceleration and deceleration time. EZLogic ® – See EZLogic ® Components Page. EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life. Unloading Zone Feature - Zone On Delay –Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area. † Note : InfeedWake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic ® conveyor through power supply isolation cable. DISCONNECT PANEL 230V 460V 3 Ph. 60 Hz 3 Ph. 60 Hz SINGLE OUTPUT 1-3 ZONES 1-6 ZONES DUAL OUTPUT 4-6 ZONES 7-12 ZONES F L O W RH CHAIN GUARD (STANDARD) LH CHAIN GUARD F L O W F L O W • STANDARD SPECIFICATIONS

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