Hytrol Catalog

CATALOG | 08312018 199-CRE24EZ 24 Volt DC Horizontal Power Conveyor (Zero Pressure Accumulating Type) The Model 199-CRE24EZ Accumulating conveyor uses a 24VDC motor/reducer to drive chain driven tread rollers. This conveyor is designed to handle cartons or pallets in conditions that may not be suitable for belt driven rollers. Products may be accumulated in zones and released upon request. • EZLogic ® Accumulation System • Chain Driven Rollers • Shaft Mounted 24 VDC Drive • Adjustable MSN-Type Floor Supports Available Conveyor shown with optional floor supports OVERALL FRAME WIDTH BETWEEN FRAME WIDTH CONVEYING SURFACE 11 59/64 8 1/8 IOP POWERBLOCK/E24 MOTOR 40 AMP POWER SUPPLY RETRO-REFLECTIVE ACCUMULATION CHANNEL FLOW SECTION LENGTH SECTION LENGTH SECTION LENGTH OVERALL LENGTH HOW IT WORKS The conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic ® Zone Controllers, which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives. Conveying Surface 12 1/4" 14 1/4" 16 1/4" 18 1/4" 20 1/4" 22 1/4" 24 1/4" 28 1/4" 30 1/4" 34 1/4" 36 1/4" Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39" Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42" Weight (Lbs.) Per Foot 4" Roller Centers 51 53 55 57 59 61 63 67 69 73 75 Weight (Lbs.) Per Foot 6" Roller Centers 46 48 50 52 54 56 58 62 64 66 68 Total Weight = (Number of Zones x 30) + (OAL xWeight Per Foot) All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included. 24 TM e U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 • 6,860,381 Other Patents Pending. CATALOG | 08312018 199-CRE24EZ BED –Roller bed with 1.9 in. dia. x 9 ga. unplated rollers spaced every 4 or 6 in. Tread rollers mounted in 3 1/2 in. x 7 ga. formed channel on side opposite chain guard and 4 3/4 in. x 7 ga. formed channel on chain guard side. Bolted together with butt couplings. DRIVE CHAIN –No. 40 roller-to-roller. CHAIN GUARD –Formed steel guards totally enclose drive chains. ACCUMULATION ZONES –4 in. roller centers, 32 in. to 120 in. on 4 in. increments. 6 in. centers, 30 in. to 120 in. on 6 in. increments. Frame length changes with zone length. EZLOGIC ® ZONE CONTROLLER –Located in each zone (Retro-Reflective). NEMA 1, 2, IP 62. UL Approved. POWER SUPPLY (FOR MOTORS) —40 amp DC power supply, 28 volt fixed output. Maximum of 8 zones per power supply. 120 vac, 24 amp input. Mounted near center of conveyor. IOP —Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones with maximum of 25 on either side of IOP. Requires 120VAC or 230VAC single phase input. CONVEYING SPEED –up to 35 FPM. CAPACITY –Maximum load per linear foot of conveyor 150 lbs. with supports on 10 ft. centers, 250 lbs. per ft. with supports on 5 ft. centers. Not to exceed 1300 lbs per zone. Zones longer than 6 ft. may require an additional floor support depending on product load. FLOOR SUPPORTS –Now supplied as optional equipment. • OPTIONAL EQUIPMENT FLOOR SUPPORTS –MSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MSN-6 support. CONVEYING SPEED –Other constant and variable speeds. Note : Capacity affected with speed change. GUARD RAILS –Adjustable Universal Channel Guard Rail, (both sides) fixed channel (both sides) or angle (one side). POLY-TIER SUPPORTS –36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied. CEILINGHANGERS –5/8 in.dia.x8 ft. longunplatedrods fullythreaded. Other lengthsandgalvanized rods available. EZLogic ® – See EZLogic ® Components Page. EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life. Unloading Zone Feature - Zone On Delay –Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area. IOP EZLOGIC® ZONE CONTROLLER 40 AMP POWER SUPPLY MOTOR CONTROLLER E24 MOTOR/POWERCUBE INFEED EYE † Note : InfeedWake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable. Power Supply Max Number of Zones 20 AMP 4 40 AMP 8 F L O W F L O W RH CHAIN GUARD (STANDARD) LH CHAIN GUARD F L O W F L O W • STANDARD SPECIFICATIONS